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French polish


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French polishing is a traditional technique used to achieve a high-gloss finish on wooden furniture, known for its deep, rich shine. French polishing is believed to have its origins in the Far East, as Shellac is a natural resin secreted by the female lac beetle found in India & Thailand.For centuries artisans have used it to enhance the natural beauty of wood in musical instruments and fine luxury furniture. However, it gained popularity in Europe during the 18th century in France & was considered the best finishing technique on wood. Furniture manufacturers & craftsmen abandoned it during the 1930s favouring cheaper modern plastic finishes over natural forest finishes like this one. We have been finishing furniture in French polish since the 1930s, during which we have housed, trained carpenters who will pass it on generation after generation.

Materials Needed:
• Shellac flakes
• Denatured alcohol
• Soft cotton cloth or wool pad (called a "rubber" or "fad")
• Sandpaper (various grits)
• Pumice powder (optional)
• Clean, lint-free cloths


Colours of French polish



We have three signature colours of our polish.

1. Walnut also known as Kalimardu is a dark brown almost black finish.
2. Coffee also known as Chalu is a chocolate brown traditional timeless beauty.
3. Natural is a colour which lifts the grains & makes the original wood a deep golden yellow.


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Process


1. Preparation:

• Sand the Surface:Our skilled craftsmen start by sanding the wooden surface to a smooth finish using progressively finer grits of sandpaper. They ensure that all scratches and blemishes are removed.
• Clean the Surface:Afterwards they Wipe the sanded surface with a cleancloth to remove any dust or debris.

2. Mix the Shellac:

• Dissolve Shellac Flakes: In a jar, mix shellac flakes with denatured alcohol according to the desired strength. The Ratio is 1-part shellac flakes to 4 parts alcohol. Let it dissolve completely, which may take overnight.
• Strain the Solution: Once dissolved the carpenters strain the shellac mixture through a fine cheesecloth to remove any impurities.

3. Apply the Base Coats:

• Create the "Rubber": the polishers wrap a soft cotton cloth around a ball of wool or another piece of cloth to create a pad (the "rubber" or "fad").
• Load the Rubber: They then pour a small amount of shellac solution into the rubber. Squeeze it gently to distribute the shellac evenly and avoid drips.
• Apply the Shellac: Using a circular or figure-eight motion, they apply the shellac to the wood surface. Work in small sections, overlapping each pass slightly to ensure even coverage. They use a gentle touch and avoid pressing too hard.
• Build Layers: They allow each coat to dry (usually within 5hours) before applying the next. Continue building layers until the desired depth and smoothness are achieved. This generally takes 8 – 10 coats.

4. Fill the Grain (Optional):

• Pumice Powder: Sometimes the polishers sprinkle a small amount of pumice powder onto the surface to fill the wood grain. Rub it in using the rubber and shellac, creating a smooth, even base.

5. Final Polishing:

• French Polish: For a several weeks they continue applying thin layers of shellac, using the rubber in a circular or figure eight motion, gradually reducing the amount of shellac and increasing the pressure slightly to create a polished, glossy surface.

6. Curing:

• Allow to Cure:
The polished surface is cured for at least 7 days before the furniture can be used. This ensures that the shellac hardens and reaches its full durability.

French polishing can transform wooden furniture, giving it a lustrous, mirror-like finish that showcases the beauty of the wood. It’s a rewarding process that, when done correctly, results in a stunning, high-quality finish.

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Advantages of French polish


French polishing offers several advantages that make it a preferred choice for achieving a high-gloss, luxurious finish on wooden furniture:

1. High-Gloss Finish
French polish creates an unparalleled high-gloss finish that enhances the natural beauty and grain of the wood. The depth and richness of the sheen are often considered superior to other finishing methods.

2. Enhanced Appearance
The process of French polishing accentuates the wood's natural features, bringing out the intricate details of the grain and colour variations. This results in a visually stunning and elegant appearance.

3. Tradition and Craftsmanship
French polishing is a time-honoured technique that reflects the skill and artistry of the craftsman. Using traditional methods and materials adds a sense of authenticity and heritage to the finished piece.

4. Flexibility in Application
French polish can be applied in thin, controllable layers, allowing the craftsman to achieve the desired level of gloss and depth. This flexibility ensures that each piece can be customized to meet specific aesthetic preferences.

5. Repairability
One of the significant advantages of French polish is its ability to be repaired and restored. Minor scratches and imperfections can be easily fixed by reapplying shellac and buffing, making it a practical choice for maintaining antique and high-quality furniture.

6. Non-Toxic Materials
The primary materials used in French polishing, such as shellac and alcohol, are natural and non-toxic. This makes the process safer for the craftsman and the environment compared to some synthetic finishes that may contain harmful chemicals.

7. Breathability
Shellac, the main ingredient in French polish, is a breathable finish. This means it allows the wood to expand and contract with changes in temperature and humidity, reducing the risk of cracking or splitting.

8. Timeless Elegance
French polishing provides a timeless and classic look that never goes out of style. It adds a touch of sophistication and luxury to any piece of furniture, making it an excellent choice for both antique and contemporary designs.

9. UV Protection Shellac offers some degree of UV protection, which helps prevent the wood from fading or discolouring over time. This protection ensures that the furniture retains its beauty and lustre for many years.


Our Oiling Process


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Oiling wooden furniture is a great way to preserve its beauty, enhance its natural grain, and protect it from damage. Here's a guide to properly oiling your wooden furniture:

Materials Needed:

• Wood oil (e.g., tung oil, linseed oil, Danish oil, or mineral oil)
• Clean, lint-free cloths or rags
• Fine-grit sandpaper (optional, for prepping the surface)
• Gloves (optional, for protection)

Steps:


1. Preparation:
o Clean the Surface: Ensure the furniture is clean and free from dust, dirt, and old polish. Use a damp cloth to wipe it down and let it dry completely.
o Sand the Surface (Optional): If the wood is rough or has an existing finish, lightly sand it with fine-grit sandpaper. Wipe away any sanding dust with a clean, damp cloth.

2. Application:
o Apply the Oil: Pour a small amount of wood oil onto a clean, lint-free cloth. Rub the oil into the wood using circular or back-and-forth motions, following the grain. Ensure an even coat by spreading the oil uniformly over the surface.
o Let It Soak In: Allow the oil to penetrate the wood for about 15-30 minutes. This helps nourish and protect the wood from within.
o Wipe Off Excess: After the oil has soaked in, use a clean, dry cloth to wipe off any excess oil. Make sure there are no sticky or oily spots left on the surface.

3. Drying:
o Allow to Dry: Let the oiled furniture dry completely in a well-ventilated area. The drying time can vary depending on the type of oil used, but it usually takes 24-48 hours for the oil to cure.

4. Reapply (If Needed):
o Repeat the Process: For deeper protection and a richer finish, you may apply additional coats of oil. Allow each coat to dry thoroughly before applying the next one. Typically, 2-3 coats are sufficient for most furniture.


Tips:


• Regular Maintenance: Regularly oiling your furniture will keep it looking its best. Depending on usage and exposure, you may need to reapply oil every few months or annually.
• Test First: Always test the oil on a small, inconspicuous area of the furniture to ensure it gives the desired finish and doesn’t cause any adverse reactions.
• Proper Disposal: Dispose of oil-soaked rags properly, as they can be a fire hazard. Place them in a metal container with water and seal it until you can dispose of them safely.

Oiling wooden furniture not only enhances its appearance but also provides a protective barrier that helps extend its lifespan. It's a simple yet effective way to maintain and cherish your wooden pieces for years to come.


Lime wash


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Lime washing, also known as whitewashing, has a long and storied history. It dates back to ancient times, with evidence of its use as far back as 3000 BC in ancient Egypt. Originally, lime wash was used to preserve timber and stone on buildings due to its protective properties.

The practice of lime washing wooden furniture became popular in the 17th century. It was used to create a unique decorative finish that highlighted the natural grain of the wood. This technique was especially effective on hardwoods like oak but could also be used on softwoods like pine.

Lime washing gained popularity in Europe and North America, where it was valued for both its aesthetic appeal and practical benefits. It provided a rustic, weathered look while protecting the wood from moisture and decay.

In modern times, lime washing has seen a resurgence in popularity as people seek to achieve a vintage or shabby chic look for their furniture. The technique has evolved, with the introduction of lime wax and paste making it easier to apply and less messy than traditional lime wash


Process


1. Preparation: Start by sanding the wood to remove any existing finish and to create a smooth surface. Clean the wood thoroughly to remove any dust or debris.
2. Mixing the Lime Wash: You can buy ready-made lime wash or make your own by mixing hydrated lime with water. The consistency should be similar to that of milk.
3. Application: Using a brush, apply the lime wash to the wood in long, even strokes. You can apply multiple coats depending on the desired opacity. Allow each coat to dry before applying the next.
4. Wiping Off Excess: After the final coat, use a damp cloth to wipe off any excess lime wash. This will help to highlight the wood grain and create a more natural look.
5. Sealing: Once the lime wash is completely dry, we seal the wood with a clear French polish.

Advantages of Limewash


• Aesthetic Appeal: Lime wash gives furniture a charming, rustic, and weathered look that enhances the natural grain and texture of the wood. It adds character and a unique vintage feel to any piece.
• Eco-Friendly: Made from natural materials, lime wash is an environmentally friendly option compared to many synthetic paints and finishes.
• Breathability: Lime wash allows the wood to breathe, which helps to prevent moisture buildup and reduces the risk of rot and decay.
• Durability: When properly sealed, lime-washed furniture can be quite durable and resistant to wear and tear.
• Versatility: Lime wash can be used on various types of wood and is suitable for both indoor and outdoor furniture.


Burnt Wood Finish


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Shou Sugi Ban, also known as Yakisugi, is a traditional Japanese method of wood preservation that involves charring the surface of the wood. This technique has a rich history and offers several benefits:

Origins: The practice of charring wood dates back to ancient Japan. It is believed to have originated during the Edo period (1603–1867), a time of significant population growth and urbanization in Japan.

Technique: The process involves slightly charring the surface of the wood without combusting the entire piece. This carbonization makes the wood water-resistant, reduces its hygroscopy, and increases its durability.

Benefits: Charring the wood surface protects it against insects, fungi, and mold. It also makes the wood more fire-resistant and enhances its longevity.

Modern Use: While Shou Sugi Ban was once considered a poor man's building material, it has gained popularity in contemporary architecture for its aesthetic appeal and durability. Today, it is used in high-end projects and modern designs.

Cultural Significance: Shou Sugi Ban is not just a practical technique but also a cultural tradition that reflects Japan's craftsmanship and respect for natural materials